cutting a scarf joint by hand

The human mind recogni In many boatbuilding situations, we recommend a ratio of 8-to-1 to determine the size of the bevel. Now insert the bottom row of screws making sure to get the screw-head at least flush, or slightly countersunk beneath the plywood surface. I grew up in Marblehead, Oh Discover how to build with a straight headstock here. Once you have all 14 screws inserted into the base plate pieces, it's time to begin screwing together the side panels. Put the two pieces back together so that the joint line is about halfway up the headstock. Begin with this piece countersinking circle-side down. Take the longer piece and slide that into place. If you have any unevenness on the scarf joint be sure to sand the surface with a hard and flat sanding block. These miter boxes are made for necks exactly 1.5 inches wide. It takes only a handful of tools you already have and a bit of elbow grease. Once done inserting the screws, test the fit by re-inserting the side panels back into the base plate. © C. B. Gitty Crafter Supply. If your neck is 1.5 inches wide, you should have a nice, snug fit with no side-to-side movement in the miter box. Undo the clamp holding the neck in the miter box. Stack all four of the panels on top of one another on a flat table. For instance, assume that you want to plane bevels on four 1⁄4″ panels all at once. If the fit is a little too snug, use some sandpaper to thin down the end-pegs so that the depth stop fits snug, but not too tight to get back out. Any humps or unevenness in the bevel usually show up as a crooked line when you sight down the glue line between the laminations. Next, take your middle piece of the base, line up the hanging holes [seen by left hand in picture], and place it over the base. Now take the top panel with the countersinking circles facing upward and fit it onto the tabs on the side panels. Theme designed by Papathemes. Always buy WEST SYSTEM products in original, sealed factory containers. document.getElementById("copyright_year").innerHTML = new Date().getFullYear(); At this point, it's time to begin inserting screws. As an Amazon associate we earn affiliate commissions from qualifying purchases. Using a power plane or belt sander can save a lot of time in roughing the scarf bevel down close to its intended dimension, but without this luxury use a smoothing plane with a sharp, deep-set blade to remove a majority of the stock as quickly as possible. …, It was a special morning at the 2017 New Orleans Cigar Box Guitar Festival when our own Shane Speal Get To Know Never Before Shared Secrets Tips & Tricks By Experts And Veteran Craftsmen, Sign up below to get access to your FREE EBook. If the screw-heads prevent the side panels from inserting into the base, pull the side panel back out and get the screws in there a little bit further. Win prizes from CBGitty.com, Building the "One Way Ticket" Steamer Trunk Guitar - A Photo Diary, The Humo Barnwood Guitar by Michael Copado: A detailed builder's diary, Hum and Buzz - Some Tips for Effective Electrification, Build a Piccolo Cigar Box Guitar - Half scale gives mandolin tones, VIDEO: "They're like driving a Masarati!" As you can see, using only a screwdriver you can assemble this kit in about 15 minutes. Begin inserting your screws through all the holes in the base plate. It attaches easily to most circular saws and is easily removed. This will allow the side panels to fit back into the base. The lines created by the various plies in the plywood give a good indication of progress you are making when creating the bevel. Once the top screws are inserted, pull the side panels out of the base. Estimating Epoxy Coverage for Fabric Application, Fiberglass Boat Repair & Maintenance (pdf), Common Mistakes in Fiberglass Repair (Webinar), The Gougeon Brothers On Boat Construction book, Health Effects from Overexposure to Epoxy, Call from outside the U.S.A. 1-989-684-7286. It is also recommended that you clamp the miter box to a benchtop or mount it to a larger board that can be clamped down for stability while sawing. Try not to cut into the miter box as this will weaken the overall jig. Theedgecutter.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. Get your own scarf joint miter box kit today. Then place the second panel with its edge matching the bevel line of the first panel, and the third panel with its edge matching the bevel line of the second panel, and so on. Now it's time to begin inserting the side panel pieces into the base. The top plate comes in two pieces with branding, the hanging hole, and countersinking circles visible. Dovetails are so named because when they are cut, their shape is reminiscent of a dove’s tail feathers. Begin by finding the two side panel pieces that have the countersinking circles. Your scarf joint miter box is now complete. Dry fit these matching bevels, and then permanently bond them with WEST SYSTEM® Epoxy. After many much testing, Gitty finally got the solution to every cigar box guitar builder's problem: a simple miter box to cut perfect scarf joints by hand. Required fields are marked *. Looking for a more traditional look for your cigar box guitar headstock? For example, when using 1/2″ (12.5 mm) plywood you need a 4″ long bevel. You want them to just be flush with the surface of the plywood. Again, make sure the slots point towards the hanging hole and match the slots in the outer side panels.

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